Prefabricated Modular Container House

Prefabricated Modular Container House

Engineered for scalable deployment in remote and urban environments, our prefabricated modular container houses feature a bolted structural steel frame and high-density insulated sandwich panels. Each unit is designed for multi-story vertical stacking and multi-lifecycle relocation.
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Description

Heavy-Duty Prefabricated Modular Container House

 

 

Engineering Specifications & B2B Procurement Guide for Modular Building Projects

Product Overview & Configuration
Engineered for scalable deployment in remote and urban environments, our prefabricated modular container houses feature a bolted structural steel frame and high-density insulated sandwich panels. Each unit is designed for multi-story vertical stacking and multi-lifecycle relocation.
Standard Exterior Dimensions: 6058 mm (L) x 2438 mm (W) x 2896 mm (H)
Internal Clear Height: 2550 mm
Primary Structural Frame: Q355B cold-formed galvanized steel profiles (Thickness: 3.0mm - 4.0mm)
Floor Loading Capacity: 2.5 kN/m2 (Live load) up to 4.0 kN/m2 (Customizable for heavy equipment)
Roof Loading Capacity: 0.5 kN/m2 to 1.5 kN/m2 (Adjustable for regional snow loads)

 

Product Selection & Technical Specifications

 

 

Component

Standard Specification

Alternative Options

Wall Panel

50mm / 75mm Rock Wool Sandwich Panel (Density: 120 kg/m3, Class A1 Fire-rated)

PIR Panel, PU Panel, Glass Wool

Roof Panel

100mm Glass Wool + Corrugated Steel Sheet + Maintenance Ceiling

Integrated drainage gutter system

Flooring

18mm Cement-Fiber Board + 2.0mm PVC Vinyl Flooring

Aluminum checker plate, Marine-grade plywood

Doors

Steel Security Door with Multi-point Locking System

Fire-rated steel door (EI60 / EI90 compliance)

Windows

Double-glazed PVC Sliding Windows with Flyscreen

Aluminum thermal break frames, Double/Triple glazing

Electrical System

Pre-wired conduits, Distribution box (CE/UL compliant components)

NEMA / AS/NZS / IEC standard wiring harnesses

 

Application Matrix & Environmental Performance

 

 

Project climate zones and operational parameters dictate material configurations. Match your project specifications below:
Mining & Remote Oil/Gas Camps (Extreme Climates):

  • Configuration: 75mm PIR panels + Triple-glazed windows + Heavy-duty HVAC wall penetration frames.
  • Performance: Operates in ambient temperatures from -40C to +50C; thermal conductivity lambda <= 0.022 W/(m*K).


Coastal Construction Sites (High Wind & Corrosion):

  • Configuration: Hot-dip galvanized frame (Zinc coating >= 275 g/m2) + Marine-grade epoxy primer and polyurethane topcoat.
  • Performance: Wind load resistance up to 120 km/h (Typhoon/Hurricane prone regions).


Urban Commercial / Temporary Offices:

  • Configuration: Architectural glass curtain wall integration + Acoustic ceiling panels.
  • Performance: Sound insulation index Rw >= 30 dB, compliant with commercial building codes.

 

Supplier Judgment: Manufacturing & Quality Control

 

 

Verify our production capabilities through factory process controls and testing protocols:
Welding & Fabrication: AWS D1.1 certified robotic welding lines ensure uniform structural joint integrity and eliminate manual weld defects.
Surface Treatment: Shot blasting to Sa 2.5 standard followed by automated electrostatic powder coating (Dry film thickness >= 80 um).
Rigorous Factory Testing:
Hydrostatic Leak Test:
Every roof module undergoes a simulated 30-minute heavy rainfall test prior to packaging to verify joint integrity.
Dimensional Accuracy Check: Laser-calibrated framing jigs maintain diagonal tolerances within +/- 1.5 mm to ensure seamless multi-unit alignment.
Compliance Frameworks: ISO 9001, ISO 14001, CE (EN 1090 structural steel compliance).

 

Logistics, Packaging & On-Site Installation

 

 

Freight optimization and assembly efficiency directly determine total project margins.
Flat-Pack Logistics: 4 standard units are bundled into the exact physical dimensions of 1 x 40HQ shipping container, reducing ocean freight costs by up to 75% compared to prefabricated volumetric modules.
Lifting & Handling: Roof and floor chassis feature integrated corner castings (ISO 1161 standard) for secure crane lifting, alongside forklift pockets for precise ground repositioning.
Installation Efficiency: A 4-person crew can complete the mechanical assembly of a single unit within 6 to 8 hours using basic hand tools-no heavy on-site welding required. Detailed CAD installation sequences and video manuals provided.

 

Request for Quotation (RFQ) Checklist

 

 

To receive an engineering proposal and commercial quotation within 24 hours, include the following parameters in your inquiry:
Target Project Site: (Country/City for wind, seismic, and snow load verification).
Layout Requirements: (Open space, partitioned rooms, multi-story configuration).
Quantity & Schedule: (Total unit count and phased delivery timeline).
Code Requirements: (Electrical standard preferences e.g., IEC, AS/NZS, NEC; Fire rating mandates).
Incoterms: (FOB port of loading, CIF destination port, or DDP site delivery).

 

Frequently Asked Questions

 

 

Q: Can these container houses be stacked multi-story?

A: Yes. Structural frames are engineered for up to 3 stories when connected via structural corner fittings and seismic tie-rods. Certified structural calculation reports for multi-story configurations are available for engineering review.

Q: How is potential water leakage at roof joints prevented?

A: Units feature a dual-drainage design. Rainwater drains from the roof surface into internal concealed downpipes embedded within the 4 corner columns, exiting through the bottom frame to prevent exterior wall staining and joint seepage.

Q: Are electrical and plumbing systems pre-installed?

A: Electrical conduits, junction boxes, and distribution panels are pre-installed inside the wall panels at the factory. Water supply and drainage PPR pipes are supplied as modular kits for connection beneath the floor chassis during site setup.

Q: What is the expected service life of the primary structure?

A: Under normal environmental conditions with scheduled maintenance, the hot-dip galvanized steel structure has a design service life of 20 to 25 years.

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